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| cryostat [2025/07/21 13:28] – created simon | cryostat [2025/07/30 08:29] (current) – [Table] simon | ||
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| + | ===== Cryostat ===== | ||
| + | For DAMIC-M@Zurich a new Cryostat was commissioned. It is based on the design of the AlpineCube by //P. Robmann//, the cryo- and vacuumsystem staied the same. It is heavely modified on the cryohead mounting and CCD holders/ | ||
| + | |||
| + | ---- | ||
| + | {{: | ||
| + | {{ : | ||
| + | |||
| + | ---- | ||
| + | |||
| + | |||
| + | ^ Name ^ Assembly Diagramm | ||
| + | | Cryostatbody | ||
| + | | Cryostat Door | {{ : | ||
| + | | Cryohead | ||
| + | | Cryostat Complete | ||
| + | | Insulator | ||
| + | | DB50 Pass Through Shield | ||
| + | | Door Flange | ||
| + | | Electronics Assembly | ||
| + | | Board Pass-through External flange | ||
| + | | Board Pass-through Internal flange | ||
| + | | Vacuuminterface | ||
| + | | Vacuum Fittings | ||
| + | | Vacuum Intake | ||
| + | | Cryohead Mount | {{ : | ||
| + | |||
| + | |||
| ==== BOM ==== | ==== BOM ==== | ||
| - | ^ Assembly | + | ^ Assembly |
| - | | | + | ^ Cryo-Head |
| - | | | + | ^ ::: | Flat washers without chamfer, DIN 125, for M8 thread |
| - | | Cryo-Head | + | ^ ::: | Tube 104x2 mm - 136.1 mm length, 304 stainless |
| - | | | + | ^ ::: | Mixed Refrigerant Gas Cryocooler - Mylar Wrapped |
| - | | | + | ^ ::: | 90 K Blend Hoses, 1/4" [6mm] by 10' [3 m] |
| - | | | + | ^ ::: | Charging Kit - 17 Liter Bottle (MR-90 Blend) |
| - | | | + | ^ ::: | ISO 100 Centering Ring with Outer Ring - 301062 |
| - | | | + | ^ ::: | ISO-F Welding Flange, ISO 100 - 301079 |
| - | | | + | ^ ::: | Cryo-Head Support Plane |
| - | | | + | ^ ::: | M6x25 Hex socket head cap screws fully threaded, ISO 4762 |
| - | | | + | ^ ::: | Flat washers without chamfer, DIN 125, for M6 thread |
| - | | | + | ^ ::: | 180x5 mm O-ring (5 mm diameter, 565 mm length) |
| - | | | + | | |
| - | | | + | ^ Vacuum |
| - | | | + | ^ ::: | KF Tubulation, inner diameter 50 mm, 70 mm length |
| - | | VacUum | + | ^ ::: | Vacuum Seal Cover |
| - | | | + | ^ ::: | M6x25 Hex socket head cap screws fully threaded, ISO 4762 |
| - | | | + | ^ ::: | Flat washers without chamfer, DIN 126, for M6 thread |
| - | | | + | ^ ::: | 254x5 mm O-Ring NBR 770 ( mm diameter, 799 mm length) |
| - | | | + | | |
| - | | | + | ^ External Cryostat Hardware |
| - | | | + | ^ ::: | GN 851 Hook Toggle Clamps |
| - | | External Cryostat Hardware | + | ^ ::: | M4x14 Hexagon socket button head screw | Screws |
| - | | | + | ^ ::: | RS PRO Rubber Vibration Damper M10, Ø 85mm x 25mm, 40kg |
| - | | | + | ^ ::: | M7x14 Ultra-Low-Profile Socket Head Screw |
| - | | | + | ^ ::: | Articulating Constant Torque Hinge, Free Swinging, Bright |
| - | | | + | ^ ::: | M4x25 Hex socket flat countersunk head screw | Screws |
| - | | | + | | |
| - | | | + | ^ Passthrough Connectors |
| - | | | + | ^ ::: | M3x30 Hex socket head cap partially threaded screw | Screws |
| - | | Passthrough Connectors | + | ^ ::: | DB50 Feedthrough Connector for Vacuum Applications |
| - | | | + | ^ ::: | DB50 Male HIVAC Adapter for Vacuum Applications |
| - | | | + | ^ ::: | DB37 Feedthrough Connector for Vacuum Applications |
| - | | | + | ^ ::: | DB37 Male HIVAC Adapter for Vacuum Applications |
| - | | | + | | ||||||||| |
| - | | | + | ^ Cryostat Body | Cryostat Door |
| - | | | | + | | ::: | Cryostat Body |
| - | | Cryostat Body | Cryostat Door | 1 | 7.760 | | + | | ::: | Door Cylindrical Flange |
| - | | | + | | ::: | O-Ring ID 150 mm x 5.3 mm NBR 70 | O-Ring |
| - | | | + | | ::: | O-ring ID 373 mm x 5.25 mm CS NBR (length (1171.77 mm) | O-Ring |
| - | | | + | | ::: | O-ring ID 353 mm x 5.25 mm CS NBR (length 1110.363 mm) | O-Ring |
| - | | | + | | ::: | M5x25 Hex socket head cap screws fully threaded |
| - | | | + | | |
| - | | | + | ^ |
| - | | | + | | ::: | 4-40 UNC x 3/8 Inch Socket Countersunk Nylon Screws (ASME B18.3) |
| - | | Internal Hardware | + | | ::: | Al2O3 Insulator |
| - | | | + | | ::: | Arcol AP830 Power Resistor 50Ω ±1% / 30W | Heater |
| - | | | + | | ::: | M6x6 Hex socket set screws with flat point | Screws |
| - | | | + | | ::: | Cryo-Head Heater Attachment |
| - | | | + | | ::: | M3x8 Hex socket head cap screws fully threaded |
| - | | | + | | ::: | M3 Flat washers without chamfer |
| - | | | + | | ::: | M3 Slotted round nuts BN 1413 |
| - | | | + | | ::: | M3x8 Hex socket flat countersunk head screw |
| - | | | + | | ::: | Temperature Sensor Attachment |
| - | | | + | | ::: | Platinum Resistance Pt100 Wire-Wound Detector Element, 28 mm | Temperature Sensor |
| - | | | + | | |
| - | | | + | ^ Electronics Assembly |
| - | | | + | ^ ::: | DAMIC Font-End electronics Board V2.0 |
| - | | Electronics Assembly | + | ^ ::: | Samtec Pass-through Board |
| - | | | + | ^ ::: | Board Passthrough External Flange |
| - | | | + | ^ ::: | Board Passthrough Internal Falge | Machined Part |
| - | | | + | ^ ::: | M4x20 Hex socket head cap screws fully threaded |
| - | | | + | ^ ::: | O-Ring ID 150 mm x 5.3 mm NBR 70 | O-Ring |
| - | | | + | ^ ::: | Viton Fluoroelestimer O-Ring, nominal 3½” x 3/32, Dash No, 153 | O-Ring |
| - | | | + | ^ ::: | M5x25 Hex socket head cap screws fully threaded |
| - | | | + | | |
| - | | | + | ^ Additional Vacuum Hardware |
| - | | | + | ^ ::: | KF Elbow 90°, DN 50 |
| - | | Additional Vacuum Hardware | + | ^ ::: | KF Tees, DN25 |
| - | | | + | ^ ::: | KF Flange with Pipe Thread, Female, DN25, NPT - Internal Thread |
| - | | | + | ^ ::: | KF Centering Rings, O-Ring, DN50 | Vacuum O-Rings |
| - | | | + | ^ ::: | KF Centering Rings, O-Ring, DN25 | Vacuum O-Rings |
| - | | | + | ^ ::: | KF Tension Ring for Elastomer Gasket, DN50 | Vacuum Clamps |
| - | | | + | ^ ::: | KF Tension Ring for Elastomer Gasket, DN25 | Vacuum Clamps |
| - | | | + | ^ ::: | Conical Reducer, ISO-KF Flange Size NW50 to NW40 | Vacuum Fittings |
| - | | | + | ^ ::: | Low Pressure Proportional Relief Valve, 1/4 in. MNPT x 1/4 in. FNPT |
| - | | | + | ^ ::: | Bellows Sealed Valve, Welded, SS Stem Tip, 1/4 in. MNPT |
| - | | | + | ^ ::: | Safety Valve, NW50 ISO-KF, Vitron, 220 VAC 50/60 Hz |
| - | | | + | ^ ::: | ActiveLine-Gauge Mating connector, 6 pole |
| - | | | + | ^ ::: | PKR 251, FPM-sealed, DN 25 ISO-KF |
| - | | | + | |
| - | | | PKR 251, FPM-sealed, DN 25 ISO-KF | + | ==== Assembly ==== |
| + | ^ Step ^ Part ^ No. ^ Weight (kg) ^ | ||
| + | ^ 1st Step | ||
| + | | ::: | Cryostat Body | 1 | 22.950 | ||
| + | | ::: | O-ring ID 373 mm x 5.25 mm CS NBR (length (1171.77 mm) | 1 | 0.030 | | ||
| + | | ::: | O-ring ID 353 mm x 5.25 mm CS NBR (length 1110.363 mm) | 1 | 0.029 | | ||
| + | | ::: | DB50 Passthrough Shield | ||
| + | | ::: | M3 x 30 Hex socket head cap partially threaded screw | 8 | 0.002 | | ||
| + | | ::: | DB50 Feedthrough Connector for Vacuum Applications | ||
| + | | ::: | DB50 Male HIVAC Adapter for Vacuum Applications | ||
| + | | ::: | DB37 Feedthrough Connector for Vacuum Applications | ||
| + | | ::: | DB37 Male HIVAC Adapter for Vacuum Applications | ||
| + | | ::: | GN 581 Rotating Lifting Rings | 4 | 0.060 | | ||
| + | | ::: | GN 851 Hook Toggle Clamps | ||
| + | | ::: | Hexagon socket button head screw M4x14 | 8 | 0.002 | | ||
| + | | ::: | RS PRO Rubber Vibration Damper M10, Ø 85mm x 25mm, 40kg | 4 | 0.108 | | ||
| + | | ::: | M7x14 Ultra-Low-Profile Socket Head Screw | 8 | 0.006 | | ||
| + | | ::: | Articulating Constant Torque Hinge, Free Swinging, Bright | ||
| + | | ::: | M4x25 Hex socket flat countersunk head screw | 4 | 0.004 | | ||
| + | | | ||
| + | ^ 2nd Step | ||
| + | | ::: | Cryostat Door | 1 | 7.760 | | ||
| + | | ::: | M5x25 Hex socket head cap screws fully threaded | ||
| + | | ::: | O-Ring ID 150 mm x 5.3 mm NBR 70 | 1 | 0.012 | | ||
| + | | ::: | Door Cylindrical Flange | ||
| + | | ::: | M4 x 14 Hexagon socket button head screw | ||
| + | | ::: | GN 851 Hook Toggle Clamps Clips | 2 | 0.040 | | ||
| + | | | ||
| + | ^ 3rd Step | ||
| + | | ::: | M8x25 Hex socket head cap screws fully threaded, BN 610 | 8 | 0.018 | | ||
| + | | ::: | Flat washers without chamfer, DIN 125, for M8 thread | ||
| + | | ::: | Tube 104 x 2 mm - 136.1 mm length, 304 stainless | ||
| + | | ::: | Mixed Refrigerant Gas Cryocooler - Mylar Wrapped | ||
| + | | ::: | ISO 100 Centering Ring with Outer Ring - 301062 | ||
| + | | ::: | ISO-F Welding Flange, ISO 100 - 301079 | ||
| + | | ::: | Cryo-Head Support Plane | 1 | 1.770 | | ||
| + | | ::: | M6x25 Hex socket head cap screws fully threaded, ISO 4762 | 14 | 0.009 | | ||
| + | | ::: | Flat washers without chamfer, DIN 125, for M6 thread | ||
| + | | ::: | 180 x 5 mm O-ring (5 mm diameter, 565 mm length) | ||
| + | | ::: | Cryostat Boody Assembly | ||
| + | | | ||
| + | ^ 4th Step | ||
| + | | ::: | Cryo-Head Assembly | ||
| + | | ::: | KF Tubulation, inner diameter 25 mm, 70 mm length | ||
| + | | ::: | KF Tubulation, inner diameter 50 mm, 70 mm length | ||
| + | | ::: | Vacuum Seal Cover | 1 | 3.090 | | ||
| + | | ::: | M6x25 Hex socket head cap screws fully threaded, ISO 4762 | 16 | 0.009 | | ||
| + | | ::: | Flat washers without chamfer, DIN 126, for M6 thread | ||
| + | | ::: | 254 x 5 mm O-Ring NBR 70 (5 mm diameter, 799 mm length) | ||
| + | | | ||
| + | ^ 5th Step | ||
| + | | ::: | Vacuum Interface Assembly | ||
| + | | ::: | Front-End Board Vertical Card Guide | 6 | 0.020 | | ||
| + | | ::: | DAMIC Font-End electronics Board V2.0 | 4 | 0.050 | | ||
| + | | ::: | Samtec Pass-through Board | 1 | 0.050 | | ||
| + | | ::: | Board Passthrough External Flange | ||
| + | | ::: | Board Passthrough Internal Falge | 1 | 0.405 | | ||
| + | | ::: | M4 x 20 Hex socket head cap screws fully threaded | ||
| + | | ::: | O-Ring ID 150 mm x 5.3 mm NBR 70 | 1 | 0.012 | | ||
| + | | ::: | Viton Fluor-elastomer O-Ring, nominal 3½” x 3/32, Dash No, 153 | 2 | 0.003 | | ||
| + | | ::: | M5x25 Hex socket head cap screws fully threaded | ||
| + | | | ||
| + | ^ 6th Step | ||
| + | | ::: | Electronics Assembly | ||
| + | | ::: | Cryostat Door | 1 | 8.763 | | ||
| + | | ::: | M5x25 Hex socket head cap screws fully threaded | ||
| + | | ::: | M4x25 Hex socket flat countersunk head screw | 4 | 0.004 | | ||
| + | | ::: | Door Cylindrical Flange | ||
| + | | ::: | O-Ring ID 150 mm x 5.3 mm NBR 70 | 1 | 0.012 | | ||
| + | | | ||
| + | ^ 7th Step | ||
| + | | ::: | KF Elbow 90°, DN 25 | 1 | 0.116 | | ||
| + | | ::: | KF Tees, DN25 | 2 | 0.187 | | ||
| + | | ::: | KF Flange with Pipe Thread, Female, DN25, NPT-Internal Thread | ||
| + | | ::: | KF Centering Rings, O-Ring, DN25 | 6 | 0.011 | | ||
| + | | ::: | KF Tension Ring for Elastomer Gasket, DN25 | 6 | 0.062 | | ||
| + | | ::: | Low Pressure Proportional Relief Valve, 1/4 in. MNPT x 1/4 in. FNPT | 1 | 0.270 | | ||
| + | | ::: | Bellows Sealed Valve, Welded, SS Stem Tip, 1/4 in. MNPT | 1 | 0.110 | | ||
| + | | ::: | ||
| + | | | ||
| + | ^ 8th Step | ||
| + | | ::: | KF Elbow 90°, DN 50 | 1 | 0.364 | | ||
| + | | ::: | KF Centering Rings, O-Ring, DN50 | 3 | 0.027 | | ||
| + | | ::: | KF Tension Ring for Elastomer Gasket, DN50 | 3 | 0.157 | | ||
| + | | ::: | Conical Reducer, ISO-KF Flange Size NW50 to NW40 | 1 | 0.062 | | ||
| + | | ::: | Safety Valve, Pump Failure, NW50 ISO-KF, Vitron, 220 VAC 50/60 Hz | 1 | 1.800 | | ||
| + | | | ||
| + | ^ 9th Step | ||
| + | | ::: | Cryo-Vessel Assembly | ||
| + | | ::: | Vacuum Fittings Assembly | ||
| + | | ::: | Vacuum Intake Assembly | ||
| + | | | ||
| + | ^ 10th Step ^ Heater Assembly | ||
| + | | ::: | Arcol AP830 Festwiderstand 50Ω ±1% / 30W | 2 | 0.035 | | ||
| + | | ::: | M6x6 Hex socket set screws with flat point | 2 | 0.001 | | ||
| + | | ::: | Cryo-head Heater Attachment | ||
| + | | ::: | M3x8 Hex socket head cap screws fully threaded | ||
| + | | ::: | M3 Flat washers without chamfer | ||
| + | | ::: | Temperature Sensor Housing | ||
| + | | ::: | Platinum Resistance Pt100 Wire-Wound Detector Element, 28 mm | 1 | 0.005 | | ||
| + | | | ||